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FCCA質(zhì)量體系審核綱要(四)

4.0 Process and Production Control過(guò)程和生產(chǎn)控制
4.0.1  Does factory have work area only for Product Development? 工廠(chǎng)是否有產(chǎn)品開(kāi)發(fā)工作區?
4.0.2  Does factory PD study and apply product safety features, evaluates patterns, moulds and samples during product design and development? 在產(chǎn)品設計和開(kāi)發(fā)工廠(chǎng)產(chǎn)品開(kāi)發(fā)的研究與應用是否有產(chǎn)品安全功能、評估模式、模具和樣品?
4.0.3  Does Product development includes packaging design and tests that conforms to industry standard (ISTA) 產(chǎn)品開(kāi)發(fā)包括包裝設計和測試以確保符合行業(yè)標準(ISTA)。
4.0.4  Does factory PD perform assembly time-study on product and develop easy ways to use for consumer benefit? 工廠(chǎng)產(chǎn)品開(kāi)發(fā)在產(chǎn)品執行組裝時(shí)間研究,產(chǎn)品開(kāi)發(fā)和簡(jiǎn)便的方法使用的消費者受益呢?
4.0.5  Factory has documented Production procedures at each stage of operation. 工廠(chǎng)有每一個(gè)階段的運作生產(chǎn)程序文件。
4.0.6  Factory has documented Quality procedures at each stage of operation. 工廠(chǎng)有每一個(gè)階段的運作質(zhì)量程序文件。
4.0.7  Does factory conduct Pre-production meeting prior to start of production?工廠(chǎng)是否實(shí)施進(jìn)行生產(chǎn)前的預產(chǎn)會(huì )議?
4.0.8  Are production and quality supervisors present during Pre-production meeting?目前在預產(chǎn)會(huì )議有生產(chǎn)和質(zhì)量主管?
4.0.9  (Critical) Are critical quality and safety checks reviewed, identified, and actions for improvement documented during Pre-production meeting? (重要)是至關(guān)重要的質(zhì)量和安全檢查、審查,確定,并采取行動(dòng)加以改進(jìn)記錄在預產(chǎn)會(huì )議?
4.0.10  Does factory conduct “pilot-run”, review product quality against specification sheet and document results with corrective actions prior to production?工廠(chǎng)是否進(jìn)行“試運行”,檢討對產(chǎn)品質(zhì)量的規格表和文件在糾正行動(dòng)之前生產(chǎn)?
4.0.11  Is quality of item acceptable on current production? (Check 3 or 4 completed products from production floor). 質(zhì)量是可以接受的項目就目前的生產(chǎn)呢?(從生產(chǎn)區檢查3或4個(gè)成品)。
4.0.12  Was in house lab-testing performed on current production? (Request for test copies)內部實(shí)驗室測試是否實(shí)施當前生產(chǎn)測試?(要求測試的副本)
4.0.13  Does factory QC compare first piece samples with approval sample and specification sheet? 工廠(chǎng)QC是否比較首件樣品抽樣檢驗和批準的規格表?
4.0.14  Are there adequate approved samples, first piece samples, reference samples and work instructions to provide workers with proper guidelines? 是否有足夠的核準樣品、首件樣品、參考樣品和為工人提供適當的作業(yè)指導書(shū)?
4.0.15  Does factory use defective/ reject samples to demonstrate examples of common defects? 
工廠(chǎng)使用有缺陷的/不合格樣品是否普遍例子?
4.0.16  (Critical) Does Quality Control have authority to stop production if quality of products did not meet specification? (重要)如果產(chǎn)品質(zhì)量不符合規格質(zhì)量控制是否有權停止生產(chǎn)?
4.0.17  In-line inspections (IPQC) are performed by QC at every operation process. 在巡檢(IPQC)所執行品管在每一個(gè)操作過(guò)程。
4.0.18  Does factory use statistical process control (SPC for quality)?工廠(chǎng)使用統計過(guò)程控制?(質(zhì)量統計分析)
4.0.19  Factory QC inspects per standard AQL or as per industry standards.工廠(chǎng)品管檢驗按照標準AQL或按照工業(yè)標準.
4.0.20  Factory performs 100% functionality check on final products?工廠(chǎng)最終產(chǎn)品實(shí)施100%功能性確認?
4.0.21  Does factory use corrective actions and root cause analysis methods? (Please provide examples)工廠(chǎng)是否使用的糾正措施和根本原因分析方法呢?(請提供例子)
4.0.22 Does factory have guidelines in place to ensure packaging is correct for product? 工廠(chǎng)是否有指南以適當確保包裝是正確的產(chǎn)品?
4.0.23  Does packing area have enough space to perform packing functions properly? Is it clean and organized? 包裝區是否有足夠的空間用來(lái)履行包裝職能?它是清潔和有組織的?
4.0.24  Packed cartons are stored in enclosed area not exposed to sunshine and wet weather. 包裝紙箱都儲存在封閉區域內沒(méi)有暴露于陽(yáng)光和潮濕天氣。
4.0.25  Does factory track and document on-time ship performance?工廠(chǎng)是否有跟蹤和文件準時(shí)出貨職能?
 
4.1 Suppliers and Sub-contractors供應商和分包商
4.1.1  Does factory have a documented supplier selection and approval process?工廠(chǎng)是否有供應商選擇和批準過(guò)程文件?
4.1.2  Does factory track, evaluate and document material’s supplier reliability (performance)?工廠(chǎng)是否跟蹤、評價(jià)和文件物料供應商的可靠性(效能) ?
4.1.3  Does factory have an established, documented quality procedure and does factory evaluate, monitor sub-contractor quality performance and reliability? 工廠(chǎng)是否有建立質(zhì)量記錄的程序和工廠(chǎng)評估、監測分包商的質(zhì)量性能和可靠性呢?
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